Evaluation and modeling of the high-temperature short-term creep performance of selected glass-filled semicrystalline and liquid crystalline polymers

Author(s):  
C. J. Carriere ◽  
D. Bank ◽  
M. Malanga
Author(s):  
John Pumwa

The complex thermal-mechanical loading of power-generating plant components usually comprises of creep, high-cycle and low-cycle fatigue which are thermally induced by start-ups, load changes and shut-downs, producing instationary temperature gradients and hence creating strain as well as stress fields. In order to select the correct materials for these hostile environmental conditions, it is vitally important to understand the behaviour of mechanical properties such as creep rupture properties of these materials. This paper reports the results of standard creep rupture tests of P122 (HCM12A or 12Cr-1.8W-1.5Cu) high temperature boiler material. P122 is one of the latest developed materials for high temperature environments, which has the potential to be successful in hostile environments. The tests were conducted at temperatures ranging from 550°C to 700°C at 50°C intervals with stress levels ranging from 80–400 MPa using a locally made creep rupture testing machine. The results are found to have stable creep-rupture strength at short term creep stage for over 800-hours at elevated temperatures. Creep life prediction from Larson-Miller relationship was also carried out and the accuracy of life prediction is demonstrated. Moreover, the fracture mode assessments strongly revealed a typical ductile transgranular fracture mode with dimples and voids.


Author(s):  
Linda C. Sawyer

Recent liquid crystalline polymer (LCP) research has sought to define structure-property relationships of these complex new materials. The two major types of LCPs, thermotropic and lyotropic LCPs, both exhibit effects of process history on the microstructure frozen into the solid state. The high mechanical anisotropy of the molecules favors formation of complex structures. Microscopy has been used to develop an understanding of these microstructures and to describe them in a fundamental structural model. Preparation methods used include microtomy, etching, fracture and sonication for study by optical and electron microscopy techniques, which have been described for polymers. The model accounts for the macrostructures and microstructures observed in highly oriented fibers and films.Rod-like liquid crystalline polymers produce oriented materials because they have extended chain structures in the solid state. These polymers have found application as high modulus fibers and films with unique properties due to the formation of ordered solutions (lyotropic) or melts (thermotropic) which transform easily into highly oriented, extended chain structures in the solid state.


Author(s):  
Christine M. Dannels ◽  
Christopher Viney

Processing polymers from the liquid crystalline state offers several advantages compared to processing from conventional fluids. These include: better axial strength and stiffness in fibers, better planar orientation in films, lower viscosity during processing, low solidification shrinkage of injection moldings (thermotropic processing), and low thermal expansion coefficients. However, the compressive strength of the solid is disappointing. Previous efforts to improve this property have focussed on synthesizing stiffer molecules. The effect of microstructural scale has been overlooked, even though its relevance to the mechanical and physical properties of more traditional materials is well established. By analogy with the behavior of metals and ceramics, one would expect a fine microstructure (i..e. a high density of orientational defects) to be desirable.Also, because much microstructural detail in liquid crystalline polymers occurs on a scale close to the wavelength of light, light is scattered on passing through these materials.


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